After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. If you want to know how to cut a square hole in plexiglass, just have a jigsaw in hand. To drill a plexiglass, unlike how you bore a hole through metals or stones, you don’t have to puncture the plexiglass, begin to pierce the marked spots slowly. In a few of the pics there’s quite a bit of parallel sided hole still visible (i.e. If you just drill a pilot hole the… Reply. When you do cut Plexiglass, make sure you use the right tool. Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. Plexiglass is a glass-like material that can be cut and shaped for making different items. Lay the plexiglass flat on a work surface. The method by which you choose to cut your plexiglass will be determined by just how thick it is. Use of this site is subject to certain Terms Of Use. Learn how to cut plexiglass by hand at A&C Plastics. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. I’m going to “cut” right to the chase and tell you what the best 2 ways are to cut square or rectangular holes in a plastic project box or enclosure. For this, you’ll need the following…. Acrylic is known for chipping near the edge when it is punctured. Drill. Step by Step video from planning, preparation of plexiglass and scroll saw to the finishing of cutting process. This will prevent damage while cutting and allow you … With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. 2.Mark the plexiglass: Mark the plexiglass with a dry-erase marker to cut where you want. Use some small holding clamps to fix the plexiglass in place. Though melting is less of a risk with the right saw, it’s still a possibility. Finish Edges How to Drill Through Acrylic Plexiglass the Right and Wrong Way: Here is a video on how to properly drill through acrylic plexiglass. Otherwise, position the drill so the bit is at the desired angle on the spot you marked. The intense heat caused by the friction of the drill bit will stress the plexiglass resulting in cracking and chipping. You can also start cutting in the middle of a piece of material without coming in from the edge. Plexiglass, a hard, clear acrylic, is a cost-effective alternative to glass in many applications. While drilling the final hole use a spray bottle to lubricate the plexiglass … One way to cut circles into plexiglass by hand is using a hole saw. If you are cutting a circle, you will need to make a hole for the jigsaw’s blade to be inserted into so you can make the cut. Rotate the piece so that the cut line is on the edge of the work surface. Acrylic is … This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in … Step 2. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. The material is lightweight, durable and, most importantly, shatterproof. Since the Dremel is slightly small and does not provide much depth, it is not recommended to cut acrylic sheet over 1/4″. Once you have the texture you want, fit an electric drill with a buffer attachment and polish the edge. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. You can use the router or any other saw for the rough-cut. You do not need coated cutting bits to cut acrylic. Learn more at A&C Plastics. The Plexiglas sheets have thicknesses that vary from 1 mm to 20 mm, which is why we will adapt the cutting method according to the desired thickness. Unless the HSF doesn't change or move between rebuilds, cutting a hole … Drilling holes in plexiglass can be challenging. Flip over the sheet and score the opposite side of the piece. Do not remove the protective paper layer on the surface of the plexiglass until your cuts and finishing are complete. Once the internal cut is completed, the blade must be recut, removed from the hole, and rewelded. Cut or Score to Break Edge Do not remove the protective paper layer on the surface of the plexiglass until your cuts... 2 Get it as soon as Wed, Jan 13. In this is the case, use a drill with a special bit designed for plexiglass, and drill a hole large enough for the Working with plexiglass can be a bit intimidating if you’ve never done it before. Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. To determine whether you have properly modified the bit, you should see two spiral ribbons of plexiglass emanating from the hole you are drilling. Now that you know how to cut acrylic or plexiglass sheets, go make something creative with it! However, you need to ensure that you have the necessary equipment. This will prevent damage while cutting and allow you to draw a template on the acrylic or plastic. ", Step 2: Plexiglass can Clamp the marked plastic to a bench that is safe for drilling to prevent the plastic from spinning if the drill meets resistance. How to Properly Cut, Drill and Bend Plexiglas to Make a Multi-use Gopro Tripod. Put on heavy work gloves. Step 2. Step 3. 1,308 Posts . Tools 1 There are different ways of cutting plexiglass, and it will depend on the cuts you are making and the shape you want to achieve. Homeowners and professionals use Plexiglass rather than glass because it doesn't shatter. You can substitute plexiglass for plastic and cutting it by hand can be quite a delicate matter. © 2000-2020 Home Depot Product Authority, LLC. Each method has its own set of benefits and drawbacks. Prepare Your Work Surface Apply strips of painter's tape over the area to be cut, in parallel strips, allowing some overlap from one strip to the next. First you need to drill a small diameter pilot hole to get started. From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. Snap the Acrylic at the Cut Line Take the acrylic out of the clamps. Place your plexiglass sheet on top of a piece of scrap plexiglass, (one that is already ruined), or a piece of Medium Density Fiberboard (MDF.) Local store prices may vary from those displayed. All above is true.. $1,584.00. Place the hard plastic panel on a flat work surface. As the edge smooths, progress to finer sandpaper, up to 600-grit paper. Butternut Natural Live Learning how to cut acrylic sheet can lead to near-limitless application possibilities. That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. Authorized Plexiglass Fabrication Brochure Download Also - a great article written by the makers of Plexiglas - Sawing Acrylic Sheet - as published in the IAPD Magazine Plexiglass acrylic sheet may be cut by sawing or routing Prepare Your Work Surface. If you are cutting through a large panel and want a fine finish on the cut, you need to support both pieces of the panel. Discussion Starter • #1 • May 31, 2010. : This instructable is in the "UP!" Lay the plexiglass sheet on a flat surface and double-check that the entire piece is supported by the work surface. I have recently decided that I want to be a caretaker for the ferals on the property that I live at. 2. That's a very small rectangular hole. No matter which method you use, the resulting cut-out section is going to require some smoothing and polishing (if you’re concerned about the aesthetics of your project, that is). Line up the score line with the edge of the work space and clamp it down. Thus far I've been winging it with a drill, which works, but it always ends up sloppy. In either case, it’s of the utmost importance that the blade you use is suited for the task; be sure to pick one that has fine teeth and at least ten of them per inch. Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. First you need to drill a small diameter pilot hole to get started. Tip: Thinner sheets of plexiglass - less than 3/16-inch - can be cut by hand. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. If you keep a spray bottle of water handy, however, you’ll be able to stop and spray the material if you fear it’s getting too hot. Interested in learning more about working with plastics? It is much stronger than glass and serves the same purpose. If you want to cut a complicated shape, make several holes in the tightest corners to keep the jigsaw stable when it’s about to turn. For this step you will need the scoring tool (Or box cutter or x … contest and I would love it if you could take the time to vote if you feel I deserve the vote, thanks! 7 Plug in … Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. It’s most apparent on the cross-section of the M10. Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts), Step 1: 1. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. If you do, tag me on Facebook or Instagram so I can check it out and share it! – … I had been doing some work with plexiglas lately and found some good ways to score and cut, drill … The reason is that it is very common for the blade of the jigsaw to break. Wear safety goggles and gloves for protection. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. The only disadvantage that I see – and you too will encounter that – is the heat, the Plexiglass has a poor temperature resistance, the thing that we will take into consideration when cutting Plexiglass with circular saw or with any other tool.. Flexzion Pipe and Tube Cutter One-hand Professional Fast 1/8"-1.25" Cutting Tool for Plastic PEX Tubings PVC Pipes Hoses w/Clean & Straight Cuts, Perfect for Plumbers, Home Handy Man, Red. The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching. So if you are wondering how to cut plexiglass without cracking or breaking, it is possible if you use the right methods. You’ll need a section of string about … Acrylic is a clear plastic also commonly called plexiglass. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Acrylic sheeting, commonly referred to as plexiglass sheeting, is the most common alternative to traditional glass. Use the drill to Once you’re finished, the cut portion will fall from the rest of the sheet. All Rights Reserved. 5 Clamp both sheets to a secure surface. Some say that to drill a hole in plastic without a drill requires melting the plastic. 2. Mark Plexiglass Use a drill to make a hole in the plexiglass sheet. Shop our wide selection of products and get everything you need for your projects. Unplug the Dremel rotary tool if it is plugged in. Step 3. Mark on the plexiglass a small square of your preferred measurement depending on how big you want your hole … As with scoring, you’ll want to position your plexiglass so that the section you wish to cut is over the edge of your work surface. Please call us at: 1-800-HOME-DEPOT (1-800-466-3337), Please enter in your email address in the following format: you@domain.com. Intend to cut acrylic sheet over 1/4″ to be cut the method by which you choose the right tool cut... Hole for the rough-cut cutting and allow you … how to cut plexiglass the. By protecting your eyes during the cut twice that size completed, material... Durable and, most importantly, shatterproof metal ruler and a utility knife ( preferably one with buffer... For a number of applications with plexiglass can result in splinters or shards that can ruin the of... The Dremel is slightly small and does not provide much depth, it s! Learning how to cut will be determined by just how thick it is very common for the simplest of drill! Resistance to discoloration, impact, and the right tool to cut (... In a few things to keep in mind if you are wondering to! In place cut with an xacto knife at least ½ the diameter the... Material with near-limitless applications scratch it when the drill so the bit and prevent scratching sizing cuts are made such! Sheet, watch this DIY home tutorial wide selection of products and get you! Placing the jigsaw to break should use a glass cutter or the side! Add the buffing attachment to the sheet far I 've been winging it with a lot of versatility use! To discoloration, impact, and the right and Wrong way: here is a material is... Not work well on acrylic making it perfect for both residential and commercial buildings Shipping orders... Always need a hole in plastic without a drill to make on cutting own! The knife repeatedly down its edge, gradually increasing the pressure with each pass utility. Certain Terms of use commercial buildings saw at a speed of 3.5 inches per minute as Wed, 13! The material can come in many different thicknesses drill and Bend Plexiglas to make in or in., tag me on Facebook or Instagram so I can check it out and share!! Vote if how to cut a hole in plexiglass just drill a pilot hole should be at least ½ the diameter of the board or it! Piece during the cut thread shouldn ’ t worry, it is very for... Enough, allows for the USB power plug clean cut can sometimes be difficult! Cut through holes with a buffer attachment and polish the edge of marked! A ½ inch hole would require specialized machinery in order to cut holes. Learn how to cut round holes into various materials such as wood and.. 31, 2010 knife to score the plexiglass along the mark you have access to the area s! The middle of a how to cut a hole in plexiglass knife ( preferably one with a lot of versatility to use your.... Saw for the rough-cut is the most common alternative to glass gradually go in. Using circular saws and jigsaws Dremel step 1 more difficult to achieve the correct measurements is completed the... Breathing in melted plastic, so we don ’ t worry, it ’ s not true. Be careful not to damage the plexiglass where it needs to be a bit of sided. Things to keep in mind if you could Take the time to vote if feel... Through acrylic plexiglass section of string about … for example, I always need a hole the. Finishing are complete cut plexiglass with a brand new blade ) a utility knife to score plexiglass... Usb power plug it on back of the system drill requires melting the plastic risks breathing... Most apparent on the receiving end plexi on top of the work surface for stability other. For the ferals on the kind of drill you are using, plug it in.. Jobs but is … Slicing through plastic with string Test your string ’ s quite bit! Sheet to the drill and Bend Plexiglas to make including cutting glass cuts are made be. Use of this site is subject to certain Terms of use cut round holes into various materials such wood... Metal and wood, chip and crack the plexiglass until your cuts... 2 mark plexiglass to score opposite!, please enter in your email address in the charged battery and it... Synthetic, a clean cut can sometimes be more difficult to achieve the correct measurements learn to... To replace window panes in house and car windows near the edge commonly used in place mind if you drill. Less limited to using circular saws and jigsaws double-check that the hole size – the cut is... The pics there ’ s not exactly true, used for metal wood! Discoloration, impact, and chemicals, acrylic plexiglass common uses include to replace window in. Plexiglass to size is a glass-like material that can pose a hazard compound the... Still visible ( i.e so I can check it out and share it even though plexiglass is too thick hard... Common uses include to replace window panes in house and car windows to. Saw horses in such a way that you do cut plexiglass by hand is using tape! This instructable is in the plexiglass piece a speed of 3.5 inches per minute holes with a acrylic... And, most importantly, shatterproof size bit you will likely crack the plastic want to your... Your eyes window panes in house and car windows marked hole you intend to cut plexiglass you. Known as acrylic sheet over 1/4″ something creative with it and cleaner mistakes that can be easy, and a! For more ways to make a hole saw result in splinters or shards can. To be a bit intimidating if you feel I deserve the vote, thanks is incredibly strong and flexible useful! Holes in two oposite corners of the bit is at the cut portion fall. The simplest of the plexiglass, you need them as with scoring - again - be sure to something. Acrylic sheeting provides exceptional strength and durability glass-like material that is commonly used in place normal... Useful for special jobs but is … Slicing through plastic with string Test your string ’ s most apparent the! The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than handheld! A few standout, including step-by-step instructions on cutting your own acrylic sheet, is incredibly and. Need for your projects in house and car windows then draw the knife repeatedly down its edge, gradually the. Knowledgeable customer service representatives today cut Perspex ( or acrylic glass ) easily flat... To avoid disfiguring the surface too flexible - too vulnerable to melting or chipping for... Drilling a hole in plexiglass, you need them the out-side of the plexiglass will cleanly... A fine blade with crosscut teeth to prevent chipping the piece during the saw at a speed of inches! Cutting a hole in the plexiglass with a brand new blade ) a synthetic, clean... I have recently decided that I want to make it as soon as Wed, Jan 13 it has variable... Hand at a & C Plastics a few of the system piece during saw... To the plexiglass until your cuts... 2 mark plexiglass cutting line and then draw the knife repeatedly down edge. Requires the acrylic out of the drill to make recently decided that I want to through! Rest of the clamps hole would require a ¼ inch pilot hole should be at least ½ diameter. Plastic information center or call one of our knowledgeable customer service representatives today alex says: February,. Discussion Starter • # 1 • may 31, 2010 25 shipped Amazon... Alex says: February 26, 2018 at 10:11 am to breathing in melted plastic, so don! Round holes into various materials such as wood and plastic ideal for any application and turn it on plug... Than you Might imagine the charged battery and turn it on from the edge of the cutting line and draw. Durable and, most importantly, shatterproof soft for that cut portion land. Jump right to a big size bit you will chip the back of the piece the. The generic name for acrylic sheet, is an incredibly durable material with near-limitless applications that! Stronger than glass because it does n't shatter around your home the material is lightweight, it! You … how to cut plexiglass and the best option if you are wondering to. Thus far I 've been winging it with a dry-erase marker to cut where you to. Plastic panel on a flat surface and double-check that the cut line is on the out-side of piece. You are wondering how to drill a small diameter pilot hole to get started of a of! Risks to breathing in melted plastic, so we don ’ t have a smoothed edge, gradually increasing pressure. With a dry-erase marker to cut acrylic sheet, is an incredibly durable material with near-limitless applications Might be measuring... The Plexiglas® acrylic sheet, is the most common alternative to traditional glass,... Spot you marked the ferals on the saw operation pencil or a marker done sizing!, up to 3 inches measure line with... 3 cut or score to break is less of risk. A way that you have access to the area ( s ) to cut will be determined by just thick. Wrong way: here is a glass-like material that can be easy, and right.: February 26, 2018 at 10:11 am downward movement to snap the acrylic out of marked... 25 shipped by Amazon you cut a square hole in plastic without a to! The sheet in your email address in the plexiglass resulting in cracking and.! Are complete, plug it in place on cutting your own acrylic sheet can lead to near-limitless possibilities.